Category: Door Buying Guides

Safety is one of the most important aspects of making you and your family feel at home. Doors are often thought of as one of the first lines of defense, especially when it comes to taking preventative measures against fires. This makes fire-rated residential doors an important consideration for home safety, as these doors offer protection from the spread of fire and smoke and extra time to escape. 

We’ll cover how fire-rated doors are constructed, the protection they provide, and Plastpro’s line of fire-rated, residential doors. It should be noted that the information provided pertains specifically to the U.S. and Canada—those in other markets should consult local regulations.

 

Taking a look at fire-rated residential doors ratings

Fire doors are available in varying levels of protection, broken down by intervals of time—generally 20 minutes, 45 minutes, and 60 minutes. These ratings indicate how many minutes of protection the door provided in a test environment. This is an important distinction, as the door may perform differently in an organic situation—the rating is not intended to be an exact measure of performance 

Code requirements will vary by geographic location and residential building type (single-family or multifamily)—both in terms of minute requirements and the placement of a fire-rated door. It’s best to consult with a professional and review your local requirements to ensure you are meeting any necessary specifications. In residential buildings, the most common placement of fire-rated doors is in entryways, corridors, and at the access point between garage and house. 

 

Plastpro’s 20 Minute Fire Rated Residential Door kept this customer’s home safe for over two hours while firefighters worked to control a garage fire. Pictured is the door side facing the fire (left) compared to the interior of the door (right). Images taken by Dabbert Custom Homes. 

 

Requirements of a fire-rated residential door and entryway

To comply with fire codes and standards, fire-rated doors are often made with steel or fiberglass material. Fire-rated residential doors are designed to confine fires to a certain area of a residential building and prevent fire and smoke from spreading throughout an entire house or complex. These doors are rated to provide a specific Fire Resistance Level (FRL), which tests structural adequacy, structural integrity, and insulation. 

Wood, steel, and fiberglass doors can all be fire-rated. And while the structure of the door slab plays an important role in fire rating, the entryway as a whole must meet certain specifications to meet fire rating requirements. In addition to the door slab, the door jamb, hardware, and all other components of the entryway must be individually certified as fire-rated. The door unit as a whole must also be labeled as fire-rated. The National Fire Protection Association 80 outlines the requirements for a fire-rated entryway, including:

• No open holes in the door or the frame
• The door, frame, and hardware are secure and free of damage
• No hardware is installed that restricts operation of the door

An important part of fire-rating is also how well the door is sealed, as this will work to prevent smoke from clearing the entryway. Fire-rated residential doors will have an intumescent strip, which expands in the presence of heat, as well as the proper gaskets and weatherstripping in place. It should also be noted that if the door contains a window, the glass must be individually fire-rated as well. 

 

Testing for fire-rated residential doors

Fire-rated residential doors undergo a series of tests to achieve their rating. Most notably is the endurance test, which measures the door’s ability to withstand heat over a certain period of time, hence the various minute ratings. The door is exposed to heat up to 1925 degrees Fahrenheit for up to 180 minutes. The door is measured on how long it stays intact within the frame with no openings.

Additional tests include the hose stream test, which measures the door’s ability to withstand a fire hose from 20 feet away. Doors with a 20-minute rating are exempt from this test in the US—however, the test is required for all ratings in Canada. Doors may also undergo the temperature rise test, which measures the door’s ability to control heat transfer from the fire side to the non-fire side over the first 30 minutes of the endurance test. Temperature rise ratings range from 250 to 650 degree Fahrenheit.

 

Plastpro’s selection of fire-rated residential doors and door frames

Plastpro’s Fire Rated Series doors are an excellent choice to bring additional safety to your home. As our fire-rated doors are made with fire-resistant composite, they comply with safety standards and will offer a minimum of 20 minutes of protection. Plastpro also offers options that will provide 60 minutes of protection, depending on your or your building’s safety needs, as well as models that pass the hose stream test, ensuring compliance in the Canadian market. For ultimate protection, Plastpro’s fire-rated doors pair perfectly with our PF Door Frames. These fireproof composite door frames, tested for single-unit homes, feature a certified 20-minute protection rating. 

While fire-rated doors are required, and thus generally more common, in commercial buildings, the benefits they provide against fire and smoke make them a great overall choice for protecting single-family homes, loved ones, and belongings. And better yet—you don’t have to sacrifice the style you want. Fire-rated residential doors, including those from Plastpro, are available in a variety of styles to suit your individual needs.

Check out Plastpro’s Where to Buy page to find the closest distributor for fire-rated fiberglass doors. For more information on our fiberglass door offerings, visit our website.

Wood, steel, fiberglass—oh my. There are a variety of materials to consider when choosing your home’s exterior door, and each type differs when it comes to appearance, cost, and more. So how do you choose between wood vs. fiberglass vs. steel doors for your home? Enter our comparison guide.

 

The top three contenders: wood, steel, and fiberglass

If you’re looking at new exterior doors, it’s likely you’re choosing between three types of material: wood vs. fiberglass vs. steel doors. Each has unique properties, and one type may be better suited to your home than the others.

Wood doors are one of the most popular materials based on their aesthetic appeal, while steel are typically the least chosen doors for the same reason. Wood door popularity has withstood the test of time (while the use of steel has waxed and waned).

Few materials have risen the ranks and evolved as well as fiberglass. Developed using polyester resin in the early 1900s, fiberglass doors were born and have become a common choice for American homes in recent decades. A number of factors will determine if wood vs. fiberglass vs. steel doors are right for your home, including the appearance, cost, durability, energy efficiency, and security of each.

 

 

1. Appearance

Wood entryway doors are known for being visually appealing, traditional, and easily customizable. 

Steel doors, on the other hand, are widely considered the least adaptable. Most steel doors feature a smooth surface and less defined panel embossments, resulting in lesser curb appeal compared to wood and fiberglass. Steel doors are prone to dents and rust and can’t be stained like wood or fiberglass, they need to be painted, and possibly repainted.

Fiberglass doors offer the best of both worlds and act as a good compromise between wood and steel. These doors have evolved to mimic the look of wood graining, come in various styles, feature well-defined panel embossments, and can be stained or painted depending on the skin to suit homeowner preference or architectural style.

 

2. Cost

Price is a major factor in deciding what you’ll invest in for your home—and what you can live without. Your entryway door is one of the first things guests will see, and choosing one you love (and won’t have to replace) is important.

The pillars of exterior door cost are two-fold: one, the upfront cost of the material and two, the longevity and cost-per-use of the door, how long it will last before needing touch-ups, repairs, or a full-on replacement. Each of these costs is important in comparing wood vs. fiberglass vs. steel doors.

There are a variety of factors that could affect the pricing of a door unit: door materials, slab size, unit configuration, doorlite glass, hardware, jamb materials, and other custom features. In this article, we will only be discussing the door slab material and how that affects the price. Always check with your local supplier for the most current and accurate cost. 

A wood door slab will run you anywhere from $500-$5,000, with wooden doors typically starting at a higher price point than steel or fiberglass if you’re working with quality wood. The pricing could also vary depending on the type of wood and slab sizes.

Basic steel door cost ranges from $200-$1,500 or more. And while steel doors require less upkeep than their wood counterparts, severe weather conditions can lead to dents and rust, which are tough to repair and may require a full door replacement.

Basic fiberglass entry door prices might start around $500, and more elaborate doors can run as high as $3,000. But what fiberglass doors cost upfront, they make up for with their high performance and durability. Fiberglass doors can last decades with minimal maintenance, making them an excellent investment for your home.

 

3. Durability

Cost efficiency and door durability go hand-in-hand—the more durable your front door, the better it will withstand harsh conditions and the more money it’ll save you in the long run.

Wooden doors are highly susceptible to weather and are privy to scratches, dents, warping, and moisture damage, which is why they only last an average of 10-30 years, depending on the type of wood, weather conditions, and how constantly it is maintained. This range assumes they don’t encounter significant, unanticipated damage, as high heat and humidity will warp the wood and exposure to moisture will lead to rotting or mold on a much quicker timeline, leading to a full replacement.

Steel seems to be a more economical and sturdy option than wood and fiberglass at the beginning of its life, but steel is more susceptible to damage in the long-term than either other material: it is more prone to being dented or scratched than fiberglass and some wood. Depending on the type of core a steel door has, condensation may build up inside the door and cause the door to rust from the inside. These issues can cause an unattractive appearance, rust on both the interior and exterior, and other moisture damage. Steel also isn’t easy to repair, so these durability issues often end up necessitating a complete door replacement. However, if unimpacted and well maintained, steel doors should last at least 30 years.

Fiberglass doors offer the best weather resistance and aren’t prone to the types of damage wood and steel are, making them a longer-lasting option for an exterior door. These doors are made with durability in mind, with a composite exterior and fiberglass door skin that repels water and resists warping, rotting, and cosmetic damage. This design leads to increased longevity—they can last 50 years or more if taken care of—without chipping or denting like wood and steel. Speciality impact doors are an option to add durability in areas with extreme hurricane conditions—they can withstand elements such as flying debris and high wind speeds.

 

4. Energy Efficiency

Energy-efficient exterior doors help reduce heating and cooling costs in your home, so this is another important factor to consider when determining the long-term energy cost and consequences of your front door selection.

Searching for an energy-efficient door can be complicated- several key factors to keep in mind are Solar Heat Gain Coefficient (SHGC), U-Factor, and R-Value. The SHGC reflects the product’s ability to resist indirect solar radiation- in warmer climates a lower SHGC will help keep the indoors cool, but in cooler climates a higher SHGC can help to keep the home warm. The U-Factor rating measures how well a product keeps heat trapped inside- look for a low number. R-values measure a product’s resistance to heat loss- look for a higher R-Value.

Wood doors have relatively poor insulation and are the least energy efficient when comparing wood vs. fiberglass vs. steel doors. Natural wood is more likely to disperse heat from the indoors to the outside and vice versa than steel or fiberglass.

Steel doors are more energy-efficient than wood, and can also outperform fiberglass when made properly with a good thermal break and filled with high-density, polyurethane foam. Steel is the strongest temperature conductor, meaning that it is most likely to be affected by the weather. However, the door can be extremely cold in the winter as well as burning hot in the summer—and this extends to your home. Therefore, if a steel door is not built properly, it will not perform well at conserving energy.

However, even though some steel doors will outperform fiberglass in regards to U-factor, fiberglass doors are still top-rated when it comes to energy efficiency. Like steel doors, when their foam cores are high-quality and tightly packed, they provide strong insulation and help maintain consistent temperature, which ultimately will lower your energy bill in any season.

 

5. Security

One of the largest concerns buyers have when looking for an exterior door is security. Which door will keep you safest from an intruder, and which will literally crack under the pressure? When it comes to wood vs. fiberglass vs. steel doors, the answer largely depends on your material and hardware choice. 

Wood doors’ resistance to breaking under tension will depend on the quality and type of wood selected—softer woods are the least secure and most likely to break under impact. 

Steel is dense, so it’s extremely difficult to force open. But while steel doors are revered as secure, not all are of equal strength—larger retailers often sell lower-strength, 24- to 26-gauge steel that’s about as thick as a soda can, while select manufacturers sell far more supportive steel at 18+-gauge thickness.

Because of their durability and dense cores, fiberglass doors are a great choice to improve front door security. The thicker, fiberglass skin when combined with a rigid, tightly packed foam core strengthens fiberglass door against forced entry. Plastpro’s fiberglass doors offer this high-density, polyurethane foam core and also feature an extended, full-length lockblock that reinforces the door’s structural rigidity and allows the installation of a wide range of hardware. Plastpro also offers composite door frames, which are significantly more durable and rigid than wood frames, and therefore more reliable at keeping your door on its hinges.

Check out Plastpro’s Where to Buy page to find the closest distributor for fiberglass doors. For more information on our fiberglass door offerings, visit our website.

 

Every property comes with its own unique set of challenges, and this includes choosing the right entry door for your unique situation. Safe, secure homes matter for everyone, and depending on the region you live in, this may require looking into a hurricane or impact resistant front door. Weather is beyond our control, but knowing local building codes and the options available can help us regain some power in protecting our families and homes.

Various regional building codes govern those who are located in hurricane prone regions, and impact doors, windows, and other accommodations may be both desirable and required. If you live in a “Wind-Borne Debris (WBD) Region” or “High Velocity Hurricane Zone (HVHZ),” or are planning a move there, you will naturally want to understand how an impact resistant front door can provide peace of mind and protect you and your loved ones. Always check your local building code first to ensure you have the most up-to-date, accurate information for your specific location. 

 

The Difference Between WBD and HVHZ

Wind-Borne Debris Regions (WBD) and High Velocity Hurricane Zones (HVHZ) both require impact resistant front doors, and it’s important to understand how these labels differ, both from a regional perspective and a testing perspective

To understand these ratings, it’s important to know what is considered a “hurricane-prone region.” The International Building Code (IBC) defines these as “areas vulnerable to hurricanes,” including the Atlantic coast and Gulf of Mexico coast where the “basic design wind speed…is greater than 115 mph,” as well as Hawaii, Puerto Rico, Guam, Virgin Islands, and American Samoa.

Wind-Borne Debris Regions (WBD), then, are defined as areas within hurricane-prone regions that are located within one mile of the coast where the “basic design wind speed is 130 mph or greater,” or in areas where the “basic design wind speed is 140 mph or greater.” 

High-Velocity Hurricane Zones (HVHZ), defined by the Florida Building Code, are specially designated areas (Florida’s Miami-Dade and Broward Counties) within Wind-Borne Debris Regions. Because of the higher wind speeds associated with these zones, an HVHZ-rating requires more stringent testing than a WBD-rating.

Impact Testing Requirements for WBD and HVHZ ratings

To achieve these ratings, impact resistant front doors must undergo a series of impact tests in addition to the standard building code testing. These tests include a water infiltration test, air infiltration test, cyclical test, and small and large missile tests. Doors are held to stricter standards to achieve the HVHZ rating. 

The missile tests involve projectiles being fired at the door, simulating the effect of flying debris. For instance, the large-missile debris test requires doors to remain intact against the impact of 9-pound, 2”x4” pieces of lumber traveling at 34 MPH. 

Small-missile debris testing is conducted by launching ten 2 gram steel balls at the glass at 50 MPH in three consecutive tests. For a door to meet the WBD impact standard, the 2”x4” lumber is allowed to penetrate the door, but the crack cannot be greater than 1/16” x 5”, and a 3” sphere cannot pass through the crack. For a door to meet the HVHZ standard, the 2”x4” lumber cannot penetrate the door at all, and in a subsequent air infiltration test, no air infiltration is allowed for an HVHZ door.

In addition to missile testing, the doors also undergo a cyclical test (also known as cycle test or pressure test). The door must withstand hurricane wind load pressure at the minimum of 9,000 cycles: 4,500 positive cycles and 4,500 negative cycles. This test is required for both WBD and HVHZ impact doors. The pressure test also determines a Design Pressure (DP) rating—a numerical value that represents the door’s ability to withstand a wind load. The higher the DP rating, the higher pressure a door can withstand. 

A water infiltration test is also performed on the door unit. In the WBD impact test, the water infiltration test is performed independently, but in the HVHZ test it is performed alongside the pressure test. The greater the wind pressure that is put on the unit, the more water involved in the test. To achieve a HVHZ rating, not a single drop of water may pass over the sill on the inside of the home and reach the floor.

 

The benefits of installing impact-resistant front doors

To receive the benefits of this rigorous testing, look for an impact resistant front door. Outside the testing lab, regions prone to strong winds can fall victim to loose materials like trash cans, outdoor furniture, and debris as it’s carried through the air—as a result, windows or exterior doors can be damaged or broken. An added benefit of choosing an impact door is that the heavy-duty design also provides additional front door security, such as against break-ins.

In order to meet the testing criteria, impact doors are generally composed of reinforced doors skins and a specialized, high-density core. In addition, door unit components are also individually certified for impact use. This includes door jambs, door glass, and door locks. When it comes to glass, impact resistant front doors use laminated impact glass that can hold up against flying debris and high winds. Impact glass also provides other benefits as well, including increased home security and added protection against accidental damage. The glass is designed to stay in the frame and, while it can crack, it won’t shatter. In addition to security, impact resistant front doors provide many other benefits thanks to their design.

Energy Efficiency

Impact glass can also increase energy efficiency as today most impact glass comes with a LoE coating. LoE (low-emissivity) glass is coated with a material that reflects heat, with varying levels of insulation. LoE 366, the highest rating, provides a significant improvement in energy efficiency when compared to standard glass. Impact LoE glass is also available in lower ratings, such as LoE 272 or 180, to fit your specific needs and price point. 

Soundproofing

Due to the layered construction and tight seals necessary to protect against severe weather, impact resistant front doors and glass typically perform better at blocking unwanted noise. These doors can help to maintain a quiet, comfortable home environment by keeping out noise such as traffic, lawnmowers, or outside conversation—and, of course, severe weather.

Insurance Cost

Impact resistant front doors have a lot of benefits for your home, but they can also save you money on insurance. Some insurance providers will decrease your monthly premium if your home features an impact door. Be sure to contact your provider before purchasing to ensure they offer the discount and that your door choice fits the deal.

 

Review local building codes

It’s important to keep up with your local building codes to ensure you know exactly what is needed in your area. The Florida Building Code was designed by the state of Florida, but it’s often used as a reference for hurricane-prone areas. The Florida Building Code and its list of approved products are important resources for navigating Wind-Borne Debris Regions and the sort of protection required in these areas.

That being said, certain areas of Texas have their own set of requirements. For these areas, consulting with the Texas Department of Insurance’s guidelines will be more applicable. As always, consulting with a professional is your best bet to understand exactly what your area requires.

 

Check out Plastpro’s HVHZ-rated Impact Door Series

Most of Plastpro’s standard doors are WBD-rated. This not only will ensure your door meets the requirements in Wind-Borne Debris Regions, but also will provide protection and security for your home, no matter where you are.

Plastpro also offers HVHZ impact doors that have a certified ability to hold up against hurricane-force wind speeds and debris in High Velocity Hurricane Zones. While all our doors come equipped with our unique HydroShield Technology, our solid HVHZ doors also offer a thicker skin and increased rigidity than our standard doors and other fiberglass doors on the market.

Other fiberglass manufacturers instead add a honeycombed steel door skin inside the foam of the door for their impact doors, but this can create issues with door shop tools when cutting these doors to accommodate impact glass inserts, as well as potential rust issues down the road. But the thickness of our HVHZ fiberglass skin combined with our HydroShield Technology allows these doors to meet and exceed the requisite codes and guidelines nationwide, without compromising any aesthetic value. Plastpro’s HVHZ impact doors come in a variety of styles, allowing you to find the perfect combination of beauty and security.

Combine these doors with Plastpro’s Polyfiber (PF) Door Frames for maximum protection. These frames are excellent in severe weather conditions due to their unique formula of weatherproof, composite material, and they are a Florida Building Code (FLBC) certified impact component. They also provide additional structural support (with a continuous design and twice the screw-holding power of wood frames). 

Check out Plastpro’s Where to Buy page to find the closest distributor for our HVHZ Impact Series. For more information on our fiberglass door offerings, visit our website.

The Americans with Disabilities Act (ADA) seeks to promote and enforce equal opportunity to public area access on behalf of those living with a disability. Exterior doors are a key component when creating an accessible design, and Plastpro is committed to understanding and guiding others in Handicap and ADA door requirements.

There are numerous acts and guidelines in place to ensure exterior doors comply with the ADA. Read on for information on ADA door requirements for residential and commercial buildings along with an overview of Plastpro’s ADA compliant doors.

 

Residential ADA door requirements

The latest legislation passed in regard to ADA-compliant residences is the Fair Housing Amendments Act (FHA) of 1988. This act requires that multifamily, residential buildings incorporate seven design features which make units built after March 13, 1991 more adaptable to meeting accessibility guidelines. While buildings don’t need to have these features in place, the ground floors and common areas must be capable of adapting a building or unit quickly to accommodate a resident or visitor with a disability. The seven design features are:

1. Accessible entrances (utilizing accessible exterior, ADA-compliant doors)
2. Accessible public use areas
3. Usable doors
4. Accessible route to and through a dwelling unit
5. Reachable light switches, thermostats, and electrical outlets
6. Reinforcements for bathroom walls so they can accommodate grab bars
7. Accessible kitchens and bathrooms 

While most people think of automatic doors when referencing ADA-compliant structures (and these doors are certainly helpful), a door doesn’t need to be automatic to meet the required guidelines. Below are several requirements that deal with common door accessibility issues:

Door width clearances 

By ADA standards, residential doors must have a door opening with a clear width of at least 32 inches. This measurement is determined by propping the door open to 90 degrees and measuring from the door face to frame.

Door hardware 

Hardware cannot require more than five pounds of force to operate and has to utilize a lever handle or another similar handle that doesn’t require significant strain on the wrist. Hardware that meets ADA door requirements include U-shaped handles, lever operated hardware, and push type hardware. Traditional door knobs do not meet these requirements. This hardware should be no more than 48 inches above the floor. When adding hardware, check with the door manufacturer and make sure your door has the right structure to bear the load of your selected hardware. 

Force and closing speed

Doors can’t shut too quickly before someone gets through safely. Doors featuring closers need to take at least five seconds to move from a 90-degree open position to close to the latch, and doors with spring hinges should take at least 1.5 seconds to close from a 70-degree open position. ADA door requirements do not specify an opening force maximum. However be sure to check local and state building codes for location specific requirements. 

Smooth surfaces 

The push sides of doors are required to have at least 10 inches of smooth surface from the bottom of the door. This includes the full width of the door space as well. Kick plates can be installed, but any cavities created must be capped. Any objects protruding from the door front must be at least 34 inches off of the ground and extend no more than 4 inches from the door. 

Thresholds

Threshold slopes cannot be more than ½ an inch higher off the ground for all doors except sliding doors which cannot be more than ¾ inch high. For any beveled edge, threshold slopes cannot be steeper than a 1:2 ratio. 

Commercial ADA door requirements

Commercial doors have stricter guidelines to adhere to imparted by the ADA, and rightfully so—public spaces will have more traffic and must be able to accommodate all visitors. Buildings built before 1990 have to adapt to ADA standards, while those built since are constructed with the following set of guidelines. Common ADA door requirements to watch out for with commercial buildings include:

Entrance clearances

Door frame widths for commercial doors must be at least 36 inches wide measured with the door propped open to a 90 degree angle. The width is measured from the door face to frame. The increased door frame width accommodates wheelchairs with clear wall space on the pull side of the door next to the handle. 

Entrance accessibility

Up to 60% of entrances and exits must be ADA compliant meaning these wheelchair accessible paths must have a wheelchair ramp. These paths must also be accessible to public sidewalks, parking lots, and to public transit. 

Railings and grab bars 

Handrails must be provided when handicap slopes are more than 1:20 ratio in slope. These railings must be between 34 inches and 38 inches from the group, sidewalk, or ramp. Additionally, a smooth handrail is required to allow consistent grip and support that allows users to run their hand along the full length for guidance. 

Accessible hardware installed on doors 

Hardware, similar to residential ADA door requirements, should not require a significant amount of strain to operate. Users must be able to operate door hardware with one hand that does not require tight grasping, or wrist twisting. They must be installed higher than 34 inches off the ground and no greater than 48 inches. Before adding grab bars and other accessible hardware, ensure that your door can structurally support the weight of the additional hardware. You may need to check with the door manufacturer.

Smooth surfaces 

Similar to residential doors, commercial swinging doors must also have a minimum of 10 inches of smooth surface vertically from the floor and across the full width of the door. Kick plates can be installed to solve this issue, but any cavities created must be capped to prevent canes and wheelchairs from getting stuck. 

For a comprehensive list of ADA guidelines for existing facilities, click here.

Plastpro carries a number of residential & commercial ADA-compliant doors

Plastpro carries two different lines of doors designed with ADA door requirements in mind. Our residential doors feature a 10.25 inch bottom rail that allows for a generously sized kick plate (up to 10 inches tall) to be installed on a range of our popular doors, in many designs and heights. These doors are available in 2 foot 10 inch, 3 foot, and 3 foot 6 inch widths that fit the ADA required 32 inch minimum clear opening. 

Please note: these doors are designed to increase accessibility in the home for your convenience. Plastpro also has a line of Commercial ADA Doors that meet official ADA standards, with appropriately sized top rails and face stiles. 

Plastpro’s commercial doors that meet ADA door requirements are the DRS11 models, which comply with ADA standards and can accommodate the required hardware discussed above for full operation. Accessible, durable, and attractive products suitable for public venues, these doors feature a 10.25 inch bottom rail to accommodate up to a 10 inch kick plate, similar to the residential doors. These models also feature an extended 6.5 inch top rail and 5.5 inch face stiles to accommodate and support all necessary hardware. These functional doors also provide abundant natural light through the flush glazed glass full lite.

Check out Plastpro’s Where to Buy page to find the closest distributor for residential & commercial ADA-compliant fiberglass doors. For more information on our fiberglass door offerings, visit our website.

Most are well aware of noise-canceling interiors and soundproof walls. But what many don’t consider is that the type of door you choose can also help to block out unwanted sounds and significantly increase quality of life in the home. Since your door is usually the thinnest barrier between your home and the exterior, choosing the right soundproof door that is strong enough to block noise is an important consideration when soundproofing your house. A soundproofed home bars unnecessary noise and keeps your personal space peaceful and distraction-free.

There are many important factors that contribute to how soundproof a door is, including:

• The door type and core material (type and density)
• Proper installation
• The position of the door
• Components used to seal the door  
• The presence of glass
• The STC/OITC rating of the door

Plastpro has compiled detailed explanations about soundproof doors, the two testing classes to keep in mind, as well as more information to help you choose the best soundproof doors and find where to buy them.

What type of door material is best for soundproofing? 

Wood Doors 

When determining the best soundproof door, start with the material of the door itself. High-density materials provide the strongest noise resistance. This means that solid wood doors naturally provide a good option for blocking sound waves because of their density. The level of soundproofing will vary depending on the type of wood, with harder woods generally performing better. However, thick, hardwood doors are typically more expensive than other available options. 

Steel and Fiberglass Doors 

As opposed to hardwood, steel and fiberglass doors can provide the same level of sound blocking performance and be more cost effective options. Fiberglass and steel doors are also beneficial for soundproofing due to the layered effect of materials. The structure of these door options are foam cores that absorb sound waves encapsulated by a hard surface—fiberglass or steel—that repels sound waves, and the right combination of these materials can provide further soundproofing than an all-wood door. 

Core Material

The soundproof rating of these options will primarily depend on the core material used. Look for a high-density, polyurethane foam core, as this will perform better than polystyrene foam, which is less soundproof. 

Glass

Keep in mind that the presence of glass will also affect how soundproof a door is. Generally, glass will reduce a door’s ability to block noise, though if you search for a soundproof or laminated glass, you can find options designed to increase the door’s ratings for noise resistance. 

 

Other factors to consider when soundproofing your door

Door Gaps

Even the best soundproof doors can allow noise in through cracks and open spaces. One of the easiest and most affordable ways to further soundproof doors is to reduce any space between the door frame and the door, creating a full barrier. Pay attention to the components that seal the door. For example, a door sill can make a difference on sound ratings, and the type of door jamb material and its fit to the door can also affect soundproofing. For commercial settings, an automatic door sweep is often used to seal the bottom of the door only when it’s closed, preventing noise without creating issues when it drags on the floor. Options for increasing the door’s ability to block sound include sealing any gaps between the door, the door frame, and the wall, perhaps with a special foam or putty and weatherstripping. 

Weatherstripping

Weatherstripping is a self-adhesive strip of material that can further insulate your door from both temperature and sound concerns. Check to see if there is previous weatherstripping to remove, ensure that the door fits the jamb securely, and then seal the weatherstripping around the edges. We recommend consulting with a professional about the best materials to use for your situation, and to ensure that the door will still open and close properly.

Door Position

Door position could also make a difference. If you’re incorporating new doors into a home or building, consider where the sound travels. Positioning doors that interact (such as in a hallway) and arranging how they swing can prevent sound from bouncing into adjacent rooms. Additionally, if a door or sidelite is operable and opens, it may have different soundproof ratings than its inoperable, fixed counterpart that serves the interior design over functionality. As you consider these factors, pay attention to local building codes and the difference between residential and commercial requirements in your area. Requirements will be different depending on where a building is located, and in multifamily settings, soundproof requirements can even vary by floor.  

 

Sound Transmission Class and Outdoor/Indoor Transmission Class help classify soundproof door performance

Scientists have devised a soundproof performance system, Sound Transmission Class (STC), to help classify levels of soundproofing in doors, windows, walls, etc. STC ratings cover the majority of common noises we hear—think television, music, human speech and animal noises—and the higher the STC rating, the better the door at blocking out unwanted noise.

The STC is the most common rating used in North America for determining airborne sound transmission loss between 125 and 4,000 Hz. This rating is essentially an average over the 16 frequency points tested. Look for a high STC rating for superior performance.  

Meanwhile, the Outdoor/Indoor Transmission Class (OITC) covers a wider range and lower frequency than the STC. The OITC is determined from testing between 80 Hz and 4000 Hz. Notably, road noise is a lower frequency sound, so depending on the proximity to busy streets and interstate highways, it is important to consider the OITC rating and look for higher numbers. A higher OITC demonstrates a door’s increased ability to prevent low-frequency sounds from entering the home.

 

Fiberglass doors are made as great natural sound insulators

Fiberglass doors have some type of foam at their core, which gives them the opportunity to be extremely well-insulated and one of the best soundproof door options if the foam is high-density. 

At Plastpro, our advanced CFC-free, high density, polyurethane foam core enhances the door’s soundproofing capabilities. The composite material on either side of the foam core creates both a weatherproof exterior and a layered effect that further muffles noise. Our doors provide insulation up to six times greater than the typical wood door. View the STC and OITC ratings for our doors on our Sound Proofing Testing Information page.

Check out Plastpro’s Where to Buy page to find the closest distributor for fiberglass interior and exterior doors. For more information on our fiberglass door offerings, visit our website.

Whether you’re gathering more information about why fiberglass doors are the right fit for your home or business, or if you’ve already made the decision to go with a fiberglass door from Plastpro, this guide is designed to help you find the best fiberglass door to fit your individual needs. We’ll be covering what makes Plastpro’s fiberglass doors a great choice, as well as each door series we offer, including what makes each unique and what benefits they provide.

The Perks of Plastpro

Plastpro’s fiberglass doors are fairly customizable and offer many performance features to fit any preference or need. For example, many Plastpro models offer low-emissivity (Low-E) materials that help conserve energy within the home. All doors are protected by our exclusive HydroShield Technology which creates a barrier against moisture and humidity. This, coupled with our fiberglass reinforced door skins, means no warping, rotting, or rusting and, ultimately, little maintenance and a longer lifespan. 

If safety is a top priority, Plastpro has you covered. Our doors are equipped with full-length LVL, providing structural support to protect the door from being kicked in and allowing for the installation of any residential lock type you choose at any position on the left side of the door. Our 8’0” doors also feature a steel bar in addition to the LVL, increasing rigidity.

Finding the Right Features

Each fiberglass door series from Plastpro features our blend of beauty, longevity, and security. Use our guide to determine which is the best fiberglass door for you based on your needs or preferences.

Most Natural Light: Onelite Series and Nova Series

There are many benefits to adding more natural light to your home. If brightening your space is a top priority, our Onelite Door Series and Nova Door Series are great options. With Low-E, cordless miniblind, and 9-lite divided caming options, the Onelite Series exterior glass panel doors fit a variety of needs with generous full lite and half lite models. Comparatively, the Nova Series features glass that is directly glazed into the door to create a seamless blend between the glass and door. The large pane of direct glazed glass makes this the best fiberglass door in our collection for letting light into your home.

We can’t forget to mention that most of our other collections, including the Craftsman Door Series and Modern Door Series, provide glass cutout additions to boost natural light, with many decorative options to choose from to complement any style home preferences.

Most Realistic Wood Grain: Limited Series, Craftsman Series, Mahogany Series, Oak Series, and White Oak Series

Choosing fiberglass as your door material doesn’t mean you have to sacrifice the traditional beauty of wood grain. Plastpro offers a variety of options that have the authentic look of real wood with all the additional benefits of fiberglass.

Start with our Limited Door Series, which features the richest, most luxurious graining available for fiberglass doors. The series has two graining options, Knotty Alder and Teak, allowing you to choose the best option to suit your home.

If you’re looking for timeless wood grain options, the Mahogany Door Series and Oak Door Series are top choices. The Mahogany Series features fine graining and a variety of classic panel designs, while the Oak Series features the signature, prominent graining of oak with a wide array of panel options to fit any aesthetic.

Lastly, for a combination of classic wood grain and modern design, see our White Oak Door Series and our Craftsman Series. The White Oak Series features the distinctive graining of our Oak Series with a pre-pigmented white skin and a variety of design options, including decorative glass. The Craftsman Series features a fir grain option that offers an authentic wood grain look with a simple, modern appeal.

Most Customizable (and Paintable): Smooth Skin Series

The Smooth Skin Series is extremely adaptable. This series provides the widest range of panel selections and can be painted to match any exterior, making it the best fiberglass door in our collection when customization is key. In addition to the variety of design choices, the pre-pigmented white skin’s simplicity lends a modern, minimalist feel to any home.

Visit our guide for additional tips on how to paint smooth skin doors.

Doors For Any Style

Best Minimalist Design: Modern Series and Craftsman Series

The Modern Door Series effortlessly makes a contemporary design simpler. With modern beauty and clean lines, this look can refresh any home’s interior or exterior. Choose from single and twin lite flush glazed options for additional natural light, as well as three modern, decorative glass patterns to add elegance through simplicity.

The Craftsman Doors Series perfectly balances classic design with modern, minimalist simplicity. The simple Shaker models specifically offer the clean design that minimalists will adore. This is complemented by our two simplest skin options- fir grain (making this the best fiberglass door series for minimalists who prefer the charm of wood grain) and smooth. 

Best Traditional Design: Mahogany Series, Oak Series, and Craftsman Series

The Mahogany and Oak Series doors make great choices for anyone who prefers a timeless, traditional style. In addition to authentic wood grain skins, these doors feature a variety of panel designs and a selection of decorative doorlites to complement any home.

The Craftsman Series is a versatile choice that also suits a traditional style. With inspiration from nineteenth and twentieth- century architecture, a simple wood grain selection, and direct glazed glass options, our Craftsman doors are a great, all-around choice.

Most Classic Charm: Rustic Series

The Rustic Door Series was designed to provide classic charm while still providing upscale appeal with its vertical plank design, distinct panel details, and arched and radius tops. This series is complemented perfectly by Plastpro’s exclusive wrought iron glass designs, which can be paired with additional wrought iron accessories, like hinge straps, clavos, and speakeasies, that accent the classic, mid-century look.

Consider a specialty door based on your exterior needs

Most Remodel Friendly and Adjustable: Trimmable Series

The Trimmable Series can be altered up to 1” from each composite stile, ½” from the top rail, and 1½” from the bottom rail, giving you significant flexibility for an existing entryway. Trimmable doors are available in two skins: Oak Grain and Smooth Skin.

Best Protection From the Natural Elements: Fire Rated Series and HVHZ Impact Series

Made with fire-resistant composite, Plastpro’s Fire Rated Door Series is extremely durable. Our doors are rigorously tested and comply with safety and performance standards to withstand fire for a minimum of 20 minutes, and certain models are able to withstand fire for 60-90 minutes. These doors help ensure a safer home without any aesthetic sacrifices.

On a similar note, Plastpro’s High Velocity Hurricane Zone (HVHZ) Impact Door Series is engineered to withstand the force of flying objects. Our Impact doors are created, tested, and certified to meet the most stringent wind and impact code requirements in the nation.

Best for Compliance: Residential ADA Series and Commercial ADA Series

Finally, our Residential ADA and Commercial ADA Series bring compliant designs to homes, multifamily buildings, and businesses. The residential door models increase accessibility in homes and apartments, with a 10.25” bottom rail that allows for a generously sized kick plate (up to 10″ tall) to be installed on a range of our popular doors as well as optional reinforced blocking. Meanwhile, our commercial door models meet official ADA standards, with appropriately sized top rails and face stiles. 

Plastpro’s Commitment to Energy Efficiency

Fiberglass doors are a green alternative to steel and wood doors, among others, for a multitude of reasons, including their long lifespan, energy efficiency, and small environmental impact. Fiberglass materials are designed to last for decades and prevail against time and corrosive agents, leading to less overall waste. Plastpro fiberglass doors’ significant lifecycle also means fewer resources are required for frequent manufacturing, and as a result, are overall more cost-effective in the long run, as well as in monthly energy costs. Plastpro also offers Low-E glass options in the Craftsman Series, Nova Series, and Onelite Series.

Check out Plastpro’s Where to Buy page to find the closest distributor of the best fiberglass door to fit your needs. Once you’ve chosen a door, be sure to explore our how-to guides for more information on installation, maintenance, and more.

When it comes time for an entry door replacement (find out the telltale signs it’s time below), there are a multitude of factors to consider, like door material, building code requirements, energy efficiency, and, of course, product longevity.

While some front doors will last decades and decades, others of poorer quality or ones exposed to harsh weather elements could last much less. And while you can replace certain components of the door unit every few years (such as the weatherstripping), you may eventually reach a point where the only viable solution is an entry door replacement.

 

How to tell when it’s time to replace your entry door

Your door frame may show physical signs that it’s time for a replacement, including various performance issues that could indicate an issue with the door jamb. If your door is proving tough to open and close, you might have a worn-in door that’s become misshapen—and the most cost-effective option could be replacement.

Extreme weather conditions can decrease door performance and cause your door, depending on the material, to contract or expand and leak out air—or let in air—unintentionally.

More evident damage includes a worn down storm door, severely water-damaged wood, or even a decrease in soundproofing. If you can hear every sound on your street, it could be a sign it’s time for a more durable door.

 

Consider the best materials for your needs

The top material contenders for an entry door replacement are glass, wood, steel, and fiberglass. But how do you know which option is right for your needs?

Glass doors have a multitude of aesthetic benefits, allowing more natural light into your home and a better view of the outside world from within. However, that transparency can run both ways (giving neighbors a view inside), and glass doors frequently let in drafts. Additionally, you can always select a different door material and install glass within the frame for better insulation.

Wood doors are more customizable. However, the downside when it comes to wood doors is their susceptibility to the elements: extreme weather will have more of an impact and could lead to another replacement.

Steel doors offer dual steel panels with insulated interior foam for top protection and efficiency. The downside is any dents or damage to the material, such as damage caused by extreme weather, is difficult to repair and could lead to needing a new door.

Fiberglass doors, on the other hand, give the appearance of wood and have insulated cores, similar to those of steel, offering longer-term energy savings to combat the higher price point. They can also protect from severe outside weather with little to no damage.

 

Building code requirements are a key factor

When deciding on an entry door replacement it’s important to keep in mind the building code requirements- both for the geographical area and the type of project. Ensure that your entry door replacement adheres to these demands by finding the most up-to-date building code for your specific use case. Common building code requirements to check are hurricane codes, sound proofing requirements, and energy efficiency ratings.

Another code that varies by location and project type is the fire code. Fireproof doors, or fire resistant doors, are typically made of steel or fiberglass and comply with fire codes and standards. All fireproof and fire-resistant doors are designed to withstand extreme heat, tested for fire protection, and are assigned “resistance ratings” to indicate how much fire exposure they can combat.

 

Energy efficiency can save money in the long run

Thorough insulation through proper exterior material selection is a key way to reduce interior energy consumption (and, as a result, building operation costs). Energy efficient products insulate the home from heat-loss in colder months and protect the home from rising outdoor temperatures in warmer months, using a third less energy than their non-efficient counterparts. This makes energy efficient doors a unique selling point —these doors help lessen electricity usage, which lowers bills, improves overall comfort, and, of course, helps the environment. Look for ENERGY STAR Qualified quality doors, like those Plastpro sells, to maximize these benefits.

 

Fiberglass doors are one of the best long-lasting options

 Consider fiberglass doors for your next entry door replacement—fiberglass is exceptionally durable against outside elements, a great option to satisfy many building code requirements, and is a great energy efficient alternative. Learn more about Plastpro’s fiberglass doors and the hydroshield technology that makes them a great option for a long lasting entry door replacement.

Check out Plastpro’s Where to Buy page to find the closest distributor for fiberglass doors and fiberglass door pricing.

 

 

Once you’ve decided to purchase a fiberglass door, the next step is price comparison and quality assurance. Various factors can raise and lower the fiberglass entry door price, and it’s important to consider quality and lasting capabilities as it will make an impact on the overall costs associated with upkeep and replacement.

What are my deciding factors?

The average fiberglass entry door price can range anywhere from $200 to $1,500, with higher-quality doors running $2,000-$3,000 plus. A multitude of factors contribute to fiberglass door pricing and are crucial to consider when searching for the fiberglass door to meet your financial and quality needs.

Fiberglass entry door prices depend on a wide range of factors:

• Unit size: width, height, and number of panels
• Single vs Double Doors
• Doorlite options: sidelites, transoms
• Door jamb options: wood, metal, or composite material
• Door glass insert treatment
• Door finish: if the door comes pre-painted or pre-finished
• energy efficiency score
• required hardware (i.e. locks) on the door
• additional customizations

Unfinished fiberglass doors will start on the lower end of the cost spectrum ($200-$300) while wood-grain varieties with glass paneling run anywhere between $600-$1,200. You’ll hit the $2,000-plus spend threshold with very high-end fiberglass exterior doors.

Fiberglass makes a valuable exterior door material

While typically more expensive than their steel counterparts, fiberglass entry doors are still an extremely cost-effective way to ensure the entryway to any home is energy efficient (saving customers money in the long run) and stylish.

Plastpro offers a variety of fiberglass doors with a number of features including various textures, wood-grains, and decorative glass options. Larger glass inserts will generally cost more than doors with small or no glass inserts.

Replacing an entry door, if needed, is one of the best home investments one can make. It costs less than larger undertakings and significantly increases the value of the home, as well as affects the aesthetic (after all, the front door is the first thing most people see entering the home). The durable, low-maintenance nature of a fiberglass door helps add to its value as well.

Consider a higher budget for modern door glass inserts

Factors like glass inserts have value-added characteristics that can up the price of the door. If natural light or modern glass doors are something you value, consider allocating part of your budget for these upgrades. Additionally, some glass inserts are made up of energy efficient or “low-E” glass, giving them higher insulation ability and better solar control. The frame that holds the glass may have different performance factors that affect cost, and the manufacturing process can play a role in door cost as well.

Multiple-paned glass inserts, glass with special coatings, and as previously mentioned, low-E glass, will run the price higher although creating aesthetic features for your front door.

Buying new is typically the best investment

Spending more—and buying new—can be a good investment, especially when it comes to exterior doors. By buying a higher-priced, energy-efficient fiberglass door, you can save more on heating and cooling costs in the home. Choosing a door that’s cost reflects its durability and strength will lead to less potential weather damage and less upkeep requirements.

The higher quality the product, the higher your initial costs will be—however, the payoff of quality and sustainability with fiberglass doors is certainly worth the price tag.

Check out Plastpro’s Where to Buy page to find the closest distributor for exterior fiberglass doors & door pricing.

 

 

Energy efficiency, environmental compatibility and sustainability are top-of-mind for businesses and consumers alike. But when thinking about energy efficient homes, how do front doors contribute? Outlined below are the top factors to consider when choosing an energy efficient front door as well as where to buy these fiberglass doors.

Look for Low-E glass panels

The ideal energy efficient front doors utilize Low-E glass paneling to help reduce the transfer of energy, minimizing the in-home temperature fluctuation by reflecting the interior temperatures within the home’s walls. Low-E, or low-emissivity glass, was designed to minimize the infrared and ultraviolet light entering through the glass. Not to worry—this won’t affect the amount of visible light that enters the home.

Unbeknownst to many, an estimated 70% of energy loss occurs as a result of windows and doors, 90% of which occurs through the glass, making energy efficient alternatives like Low-E glass panels crucial to keeping air conditioning within the home.

In addition to Low-E glass panels, weatherstripping, or the application of an insulating strip around the exterior door’s perimeter, helps avoid air and heat flow by adding an additional barrier between the home and outdoors.

Fiberglass makes the best exterior door material

Fiberglass doors: or fiberglass composite, are the best option for energy efficiency. They’re light, durable, and long lasting. Plastpro’s advanced fiberglass doors for example also utilize a dense polyurethane foam core, which makes them even more energy efficient. Choose from a number of different textures paired with fiberglass door stains or paints and you won’t need to compromise appearance in the name of energy compliance.

Since fiberglass is a poor heat and electric conductor, it offers nearly four times the insulating R-value of wooden doors (the higher the R-value, the more effective insulator the material). Fiberglass makes for extremely weather-resistant doors, so heat loss will be minimal.

Steel doors: which when filled with higher quality, higher priced insulated foam are energy efficient themselves—however, when glass is added to the door, it loses all energy efficiency. Glass acts as a poor insulator, letting heat out and cold in during the winter, and vice versa in the summer.

Vinyl doors: are energy efficient and provide sufficient thermal insulation, blocking heat and cool air from entering the home. However, they have a shorter lifespan than their fiberglass counterparts and are therefore less cost-effective and efficient overall.

Wooden doors: are the worst insulators and therefore the least energy efficient. Wood absorbs heat and can even cause additional counterproductive heat flow.

Why choose energy efficient front doors?

Thorough insulation through proper exterior material selection is a key way to reduce interior energy consumption (and, as a result, building operation costs). Energy efficient products seal out outside elements, using a third less energy than their non-efficient counterparts. ENERGY STAR quality doors, like those Plastpro sells, keep the home better insulated and running more efficiently, drastically reducing energy bills.

Energy efficient front doors are also a unique selling point to homeowners, saving them money and reducing their “energy footprint”—these doors help lessen electricity usage and costs, lowering bills, improving overall comfort and, of course, helping the environment.

Plastpro is committed to energy efficiency and sustainability

Fiberglass doors are a green alternative to steel and wood doors, among others, for a multitude of reasons, including their long lifespan, energy efficiency and small environmental impact. Fiberglass materials are designed to last for decades and prevail against time and corrosive agents, leading to less overall waste. Plastpro fiberglass doors’ significant lifecycle also means fewer resources are required for frequent manufacturing, less maintenance for upkeep, and as a result, they are overall more cost-effective.

Plastpro utilizes fiberglass technology, taking advantage of one of the most energy-efficient products available in door construction. Plastpro is committed to environmental preservation and creates sustainable products, balancing environmental, economic and social goals. Learn more about Plastpro’s Energy Star Ratings and efficiency test results on Plastpro’s Energy Efficiency page.

Check out Plastpro’s Where to Buy page to find the closest distributor for energy efficient fiberglass front doors & doors with Low-E glass paneling. 

 

Tom Quackenbush, the managing partner at Glenwood Homes, responded to one main observation when he founded a homebuilding company that strives to balance quality results, functional floorplans, and reasonable prices. What did he observe? A lack of new, single-family homes in Raleigh, N.C., that were at the right price point for the average family.

When Glenwood Homes opened its doors in 2017, its staff members brought with them decades of experience, along with existing supplier relationships that had been carefully crafted over time.

Currently, the company’s team of four builders and four staff members constructs 250 single-family homes each year. “We are able to build high-quality homes in an affordable price range because of the connections we’ve built,” says Guy Dark, purchasing manager for Glenwood Homes. “For this reason, we’ve been profitable from day one. We build nice, spacious homes that aren’t caught up in overly fancy trends.”

Responsible for procuring building materials—from windows and doors to lighting and appliances—Dark nurtures lasting supplier relationships and secures pricing that gives Glenwood Homes an edge. Many of the company’s partnerships are based on connections Dark created years ago when he worked for other builders.

Although price may be what attracts homeowners, Dark says it’s the high level of service that keeps them happy—and Glenwood Homes can only offer that level of service through trusted relationships with vendors.

“We use name-brand products because brand recognition sells homes and drives sales,” he explains. “I’m always on the hunt for better products that fit into my budget. You find that sweet spot with a vendor that puts out a quality product you can afford—and they stand behind it.”

The company’s partnership with Plastpro is a prime example: After learning about Plastpro at a tradeshow nearly a decade ago, Dark was intrigued by the manufacturer’s fiberglass entry doors. He got to know the company and its products, did some negotiating, and decided to give the doors a try.

“The quality of the doors was equal to or even better than what we were using at the time,” he explains. “The pricing is good, the styles we need are there, their supply chain is good, they can get the product out to distributors and installers, and they always stand behind their doors.”

Today, he feels so strongly about the partnership that, when he was searching for a new lumber supplier, Dark had one stipulation: If the new lumber supplier wanted to work with Glenwood Homes, then it had to use Plastpro doors.

After getting its start in Raleigh, Glenwood Homes has now expanded into the Greensboro/Winston-Salem area and is moving toward the East Coast. By next year, Dark says the company plans to ramp up to 350 units per year. Connections with vendors like Plastpro will be even more crucial to maintain the balance between competitive pricing and superior quality.

“Relationships are the key to this business,” says Dark, “especially on the purchasing end. I have trade partners that have been with me for 30 years. We take good care of our partners, and they take good care of us.”

 

 

Originally Published by Architect Magazine:

https://www.architectmagazine.com/practice/best-practices/the-importance-of-purchasing